PRODUCTS
Optimus 1020 Poly♦Urea Spray
Description
1020 PolyUrea is a two component 100% solids, rapid set high performance polyurea fast set spray elastomer coating formulated for high physical properties, hydrolytic stability, and low permeability.
Unique Properties:
8 to 20 second set time
Tack free in 30 seconds
Higher bond strengths to substrate 400% elongation
**Formulated for flex strength and adhesion with high tensile strength
The 1020 PolyUrea is a true polyurea and not a hybrid.
Application substrate temperatures; -20°F to 200°F. The 1020 is applied via a Graco Reactor Hydraulic Proportioner or Arma Proportioner or equal. Use B side agitator and feed pumps for A and B drums.
1020 conforms to the requirements of the USDA for incidental food contact.
Advantages
- EXCELLENT ELONGATION – 400%+
- EXCELLENT FOR CONTAINMENT, REFINERIES, CHEMICAL PLANTS, MARINE APPLICATIONS AND OTHER INDUSTRIAL FACILITIES
- DESIGNED TO CHEMICALLY BOND TO MADISON PRIMERS
- PROTECTS CONCRETE AND OTHER SURFACES, WOOD, METAL, ETC.
- CHEMICAL RESISTANT
- HIGH IMPACT & ABRASION RESISTANCE
Use Areas
- SECONDARY CONTAINMENT WITH NON-SKID
- CORROSIVE BARRIER, PROTECTIVE COATING PROTECTION - PROCESSING EQUIPMENT
- CONCRETE TANKS & STEEL TANKS
- SECONDARY CONTAINMENT WALLS AND FLOORS
- ALL INDUSTRIAL SERVICE SURFACES
- GEOTEXTILE CONTAINMENT APPLICATIONS
General Physical Characteristics
| Solids | 100% |
| Shelf Life | 1 year |
| Hardness ASTM D2240 | A 95 |
| Mix Ratio | 1:1 |
| Density ASTM D1622 | 70 |
| Abrasion ASTM D1630 | 530 NBS |
| CS-17 wheel w/1000gm/500 cycles | |
| Tack Free ASTM D2471 | 30 sec. |
| Tensile ASTM D412 | 3600 |
| Tear Strength ASTM D470 | 420 lbs./in. |
| Gel Times | 8-20 sec.@ 75°F |
| Elongation ASTM D124 | 635% |
| Processing Temperature | 160°F |
| Viscosity @ 75°F cps | A 800-1200, B 600-900 |
| V.O.C. Content | 0 grms/ltr |
| Permeability ASTM E96 | 0.0947 |
| Maximum mils per coat | unlimited |
| Maximum Vessel Heat Exposure | 350°F |
| Non-pressurized, *avoid “cold wall” effect. | |
Preparation:
Concrete must have a minimum 28 day cure prior to application. Remove any curing agent, form release materials, oils, wax, moisture or any material that may affect bonding. Clean and wash to remove contaminants and maintain pH 8.0-11.0.
Perform a Moisture Vapor Test before making the coating application on concrete. Provide rough surface profile minimum 2-3 mils. Seal/repair all bug-holes, cracks and spalls, see Madison data sheets on 820, 4010 and 3020 (joints).
Prime:
Prime with Madison primer PenPrime. Prime 2-4 hours prior to the 1020 application for best results. Spray the polyurea on the primer only after the primer has become tack free.
Speed & Set Time:
Adjustable from a gel time of 8-20 seconds and a set time approximately 10 to 30 seconds.
Moisture Vapor Reduction:
1020 should be applied to concrete surfaces as part of a "systems approach". Since concrete will out-gas causing pinholes, using the CMW 8100 vapor barrier treatment for the concrete and the Penprime 7010 as the primer, pinholes are reduced.
Priming:
1020 cross-links with the Madison primer PenPrime and produces excellent results when used together as a system.
Note: The best spray application results are obtained coating concrete when the ambient temperature is decreasing. In applications where it is not possible to use the temperature to your advantage it is suggested that the Madison’s CMW be used in conjunction with PenPrime and the polyurea coating.
Color:
Black, Dark Gray, Tan
Application:
Use only heated high pressure equipment & impingement gun equipment, fluid pressure of 2,000 psi. Minimum heat 160ºF. Surface temperature -20ºF to 120ºF. Apply at not less than 5ºF above dew point. Apply at specified mil thickness over primer as required for the application. Spraying 1020 requires special equipment, user must be a professional applicator qualified in the use of high performance polyurea materials and specialty application equipment.
Shelf Life: 1 year, store between 40°F and 100°F.
Finish: The finish of this product is best using a stipple surface with the 1020 over freshly applied 1020.
Components: Two part system; 1:1 ratio
Packaging: 110 gallon kits
VOC Content: 0gms/1 or 0.0 lbs/gal
Potlife: none
Curing Time: As soon as the sprayed surface will allow access not more then 1-1.5 hours after first application. Full cure in 24 to 48 @ 70°F.
Shelf Life: 1 year, store between 40°F and 100°F.
Packaging: 110 gallon kits
VOC Content: 0gms/1 or 0.0 lbs/gal
Limitations:
Do not use on wet surfaces or expose part A to moisture. Keep out of direct sunlight, store drum kits on wood pallets at room temperature. Always mix the part B before using. Pre-heat drums as needed per environmental temperature. Best results over vapor barrier and/or compatible primer. Protect from cold during storage and shipping.
This product is for use by professional applicators only. Wear Protective Clothing and gloves as the product bonds very well to fabrics. Read MSDS before using this product. DOT/Flash Point – Non-flammable Liquid Classification, not regulated. Warranty: See Madison Universal Polymers Technologies Warranty data sheet. (2-13) Product data sheets subject to change without notice. © 2010 Madison Universal Polymers Technologies.
