PRODUCTS
3010 is a “Slow Set Aromatic Polyurea” designed for use in interior Control Joints and minor concrete repair. 3010 is a 5 to 8 minute quick set, flexible 1:1 by volume polyurea system. This two part polyurea is 100% solids and designed to be self- leveling, “hand mixed” or machine dispensed. 3010 is used for rapid installations in control joints and other concrete structures where short down-time is important and the environmental temperatures limit the use of other polymer products. The product can be driven over in approximately 20-30 minutes after installation.
Cold Temperature Applications: 3010 may be used in cold temperature applications below zero °F . Set times do slow some in cool temperatures but flexibility is maintained. 3010 exhibits excellent resistance to moisture, chemicals and abrasive conditions. 3010 is used for installation areas that require a fast set, high strength flexible joint filler that provides “load transfer” across a standard saw cut control joint.
Moisture Vapor Reduction:
The product is compatible with CMW 8100 used in joints to reduce moisture vapor pressure on joint products.
Cold Applications:
When using this product in below zero applications, keep the product and equipment warm, warm the product to 80°F TO 90°F before using
Preparation:
Concrete must have a minimum 28 day cure prior to
application. Use a dry diamond saw, saw/abrade both sides of the joint walls. Assure that the joint is properly abraded and cleaned to full depth, approximately 1.25 inches as a standard depth of fill. Remove any curing agent, form release materials, oils, wax, moisture or any material that may affect bonding. Clean, vacuum and wash to remove dust from the walls of the joint.
Wash-down is suggested for concrete surface that will be constantly surface-washed as part of the operation of the facility. An acetone joint side wall wash-down is suggested for best bonding after vacuuming. No Backer rod is used in control joints, only in construction joints to control depth. *Areas of high moisture vapor may be pre-treated with CMW (see data sheet) to reduce moisture vapor pressure in the joint area.
Cartridge Use:
3010 is packaged in 300 x 300 ml duplex cartridges. This cartridge uses a standard manual duplex caulking gun.
1:1 Ratio Machine Application:
Use an Madison recommended 1:1 application machine or equal. Make sure the product is over 72°F before beginning the machine application. Warm the product in the containers as needed to pre-condition as required.
Cold Conditions:
Pre-condition the product to the 80°F or above the day before it is to be used in Cold Storage applications, warehouses and freezers. Contact Madison or suggestions on machine/pump protection from the cold. Change static mixers about every 20 gallons or as needed if build-up occurs in the static mixer.
Concrete Cure & Shrinkage:
Although standard engineering practices call for a minimum 28 day cure on concrete, a longer cure is advisable. Concrete will continue to shrink after the 28 day time frame. Less shrinkage begins to occur after 60 days and 90 days. Although a 60 day and 90 day cure waiting period may not be available to the applicator or owner, the longer the concrete cures the less shrinkage will occur. Filling joints at or before a 28 day cure can produce some evidence of concrete shrinkage that may be visible in the joint fill area. A shore hardness of Shore A 85 to 90 with an elongation of greater than 200% is the excepted standard.
Temperature & Dehydration:
It is important to note that for the best allowable joint performance the temperature of the slab should be considered during the application. It is always important to have the building area, office, warehouse, industrial area or cold storage at its working temperature before filling the control joints. Filling the control joints in warm conditions then reducing the temperature via air condition will produce additional shrinkage to the slab and the joint area via additional dehydration by the air conditioner and the cool of the slab. This effect is dramatic for cold storage facilities. The 3010 is used in cold storage and is applied at the facility’s working temperature.
Limitations:
Do not use on wet surfaces or expose part A to moisture. Keep out of direct sunlight and store at room temperature on wood pallets. Protect from cold when using in the cold.
This product is for use by professional applicators only. Wear Protective Clothing and gloves as the product bonds very well to fabrics. Read MSDS before using this product. DOT/Flash Point – Non-flammable Liquid Classification, not regulated. Warranty: See Madison Universal Polymers Technolgies. Warranty data sheet. (2-13) Product data sheets subject to change without notice. © 2010 Madison Universal Polymers Technologies .
Advantages
MEETS USDA REQUIREMENTS
RAPID APPLICATIONS & SET TIMES
COLD APPLICATIONS -20°F
"DRIVE-OVER" IN 20 TO 30 MINUTES
NOT SENSITIVE TO MOISTURE
NON-FLAMMABLE
5-8 MINUTE GEL TIME @ 77°F
SELF-LEVELING
100% SOLIDS, NO VOC, NO ODOR
EXCELLENT ABRASION RESISTANCE
HIGH IMPACT RESISTANCE
CHEMICAL RESISTANT
Use Areas
CONTROL JOINTS – INTERIOR CONCRETE
COLD STORAGE - FREEZER THRESHOLDS
CRACKS & SPALLS
UTILITY CUTS
CABLE RUNS & INDUCTIVE LOOPS
General Physical Characteristics
Solids 100%
Gel Time 5-8 min.
Shelf Life 1 year
Hardness ASTM D2240 Shore A 85-90
Mix Ratio 1:1
Tack Free ASTM D2471 5 minutes
Tensile ASTM D412 1750 psi
Tear Strength, pli ASTM 624-C 180 psi
Elongation ASTM D124 300%
Movement % Capability 12%+
Processing Temperature 70°F
Viscosity @ 25°C cps, A 350, B 400
VOC Content 0gms/1 or 0.0 lbs/gal
Traffic Access 20 to 30 minutes
Static Mixer Tip:
Use ONLY the Madison recommended static mixer for this product. Failure to use proper mixers may result in improperly mixed product and/or poor curing.
Madison provides a copper tip for putting on the end of the static mixer. The copper helps filling the joint from the bottom up reducing entrapped air into the product.
Joint Over-pour:
Make the application with a slight over-pour. Trim the over-pour from the joint area about 15 to 20 minutes after installation. Use a very sharp razor cutter to make the cut.
For Cold Condition Application Cutting:
There is no standard set time for the product in cold temperatures. Cold conditions/temperatures vary. Once the product is installed in the joint it must be monitored to determine the best time for surface shearing/cutting.
Cutting too soon will leave a poor surface finish as the product may be gummy, while cutting too late could produce a chattered appearance over the surface of the cut product. Monitor the in-place product and do several test cuts then cut when it is ready. For extreme cold conditions a heat gun can be used to warm product prior to cutting.



